线扫描相机简介

线扫描相机简介

一、基本原理:

  • 功能与应用
  • 设置线扫描相机系统
  • 选择正确的相机界面

二、什么是线扫描相机?

线扫相机

     线扫描相机是在许多工业环境中使用的半导体相机。 根据类型的不同,单个光敏线传感器最多可包含22800个像素(像素)。 入射在传感器上的光能被转换成电信号以在照相机内进行数字化。

A / D转换器以8位分辨率将每个像素的输出电压传输到256个亮度级别之一,以12位分辨率将其传输到4096个亮度级别。

彩色线扫描相机为红色,绿色和蓝色提供三个单独的线信号,每个像素3 x 8位或3 x 12位。 根据要求,例如通过数字接口,数字化的输出信号通过各种接口传送到计算机。 千兆以太网或USB 3.0。

三、线扫描相机的优点包括

  • 高达8160像素(单色)或3 x 7600像素(彩色RGB)的高光学分辨率
  • 高达54 kHz线路频率的高速
  • 灵活的线扫描参数设置
  • 每条线的同步以及帧的触发
  • 当聚焦在圆柱物体的顶峰上时,线扫描相机在旋转过程中可提供清晰,无失真的外表面图像
  • 灵活的图像高度,每个图像1至64000行
  • 连续扫描无限制的材料,例如箔纸或纸张,没有时间限制。

四、创建图像

线扫描相机产生的图像是一维的,表示在线传感器当前位置捕获的对象的亮度轮廓。 通过执行物体或摄像机的扫描运动来生成二维图像,在此过程中,各个线信号被传输到计算机,并一维地组装成2D图像。

改善图像只有通过线扫描相机,高分辨率镜头,适当的照明设备和精密的电机单元(旋转或直线驱动器或传送带)的适当组合,才能实现高图像质量。 为了使所有比例的图像都正确,扫描速度和图像采集过程必须高度同步,这可以通过将传输速度调整为相机的行频来最轻松地实现。然而,实际上,通常是传输速度和图像分辨率受到限制,这些预定义了线频和线摄像机的最终选择。

在恒定的传输速度下,例如在检查传送带上的物体时,可以允许线扫描摄像机以自由运行模式运行。 在速度波动或运动不一致的情况下,需要线扫描摄像机的外部触发。 触发脉冲,例如 与编码器的距离相等,且与运动速度无关,因此在恒定的行驶距离后将触发摄像机。

这种精确的同步保证了图像具有可再现的分辨率和正确的宽高比。

可以针对给定的物体速度vo和场宽FOV,传感器长度S和像素宽度w计算线频率fL

(1)

2D图像的产生需要线相机传感器与物体传输速度的精确同步。

The production of a 2D image
The production of a 2D image

五、线扫描相机应用

通常,可以将应用程序分为一维或二维测量任务。

对于一维应用,测量结果是从单个线扫描的像素信息中提取的。 二维图像的测量需要移动物体或线传感器。

相机应用:

一维

  • 信号产生:单线扫描
  • 示例:宽度,杆直径,边缘位置,玻璃厚度的测量。

 

二维

  • 几次线扫描被组合以产生2D图像(帧)
  • 实例:表面检查,连续织带检查,纹理分析,扫描。

 

光学分辨率(Optical Resolution)

光学分辨率

光学线扫描相机的原始分辨率由像素数(传感器线中的光敏元件行)定义。 线扫描相机的像素超过8000。扫描仪系统的分辨率由所选择的物镜和图像的比例决定,图像的比例取决于图像尺寸(FOV,视野)与物体尺寸S的比值:

           (2)

           (3)

而且,为了保持图像的正确纵横比,在传感器X轴方向上的像素分辨率p′(3)必须与垂直于传感器的在运输Y轴方向上的像素分辨率相同。 传输方向上的分辨率是传输速度和相机的线频的函数,如公式(1)所示。

X轴和Y轴方向上相同的分辨率是对测试对象的表面特征进行精确几何测量的绝对前提。 扫描仪系统的光学分辨率通常以每单位长度的点数报告,通常是每英寸点数或dpi。

比较:传统的区域相机和各种线扫描相机

比较传统的区域相机和各种线扫描相机

Introduction to Line Scan Cameras

Introduction to Line Scan Cameras

Fundamentals:

 

Function and Applications

Setting up a Line Scan Camera System

Choosing the right Camera Interface

 

What are Line Scan Cameras?

Line scan cameras are semiconductor cameras used in many industrial environments. The single photosensitive line sensor contains – depending on type – up to 22800 picture elements (pixels). Light energy incident on the sensor is transformed into an electric signal for digitization within the camera.

At 8-bit resolution, the A/D converter transmits the output voltage of each pixel into one of 256 brightness levels, at 12-bit resolution into 4096 brightness levels.

Color line scan cameras provide three separate line signals for Red, Green and Blue with either 3 x 8-bit or 3 x 12-bit per pixel. The digitized output signal is transfered to a computer via various interfaces according to requirements, e.g. Gigabit Ethernet or USB 3.0.

The advantages of a line scan camera include

  • high optical resolution of up to 8160 pixels (monochrome) or 3 x 7600 pixels (color RGB)
  • high speed of up to 54 kHz line frequency
  • flexible parameter setting for the line scans
  • synchronizing of each individual line, as well as the triggering of frames
  • when focused on the zenith of cylindrical objects, the line scan camera delivers sharp, distortion-free images of the external surface during rotation
  • flexible image height from 1 up to 64000 lines per image
  • continuous scanning of endless materials such as foils or paper without a time limit.

Creating an image

The image produced by a line scan camera is one-dimensional and represents the brightness profile of an object, captured at the current position of the line sensor. A two-dimensional image is generated byperforming a scanning movement of either the object or the camera, during which the individual line signals are transferred to the computer and assembled one by one into a 2D image.

Improving the image

High image quality can only be achieved with the appropriate combination of line scan camera, high resolution lens, appropriate lighting and a precise motor unit, whether rotary or linear drive or a conveyer belt. For an image to be correct in all proportions, the scanning speed and the image acquisition process must be highly synchronized and this is most easily achieved by adjusting thetransport speed to the line frequency of the camera. However, in practice, it is usually the transport speed and the image resolution that are constraining and these predefine the line frequency and ultimate choice of line camera.

At constant transport speeds, such as when examining objects on a conveyor belt, a line scan camera can be allowed to operate in a free‑running mode. Where there are velocity fluctuations or discordant movements then external triggering of the line scan camera is required. The trigger pulses, e.g. from an encoder, are equidistant and independent of the movement velocity so that the camera will be triggered after a constant travelled distance.

This precise synchronization guarantees images with a reproducible resolution and correct aspect ratio.

 

The line frequency fL can be calculated for a given object speed vo and field width FOV, sensor length S and pixel width w from

(1)

The production of a 2D image
The production of a 2D image

The production of a 2D image requires precise synchronization of the line camera sensor and the speed of transport of the object.

 

 

Line Scan Camera Applications

Generally, the applications can be grouped into one-dimensional or two-dimensional measuring tasks.

For one-dimensional applications, the measured result is extracted from the pixel information of an individual line scan. Measurements of two-dimensional images require moving either the object or the line sensor.

 

Camera Application:

1-dimensional

  • Signal generation: individual line scan
  • Examples: measurement of width, rod diameter, edge positions, glass thickness.

 

2-dimensional

  • Several line scans are combined to produce a 2D image (frame)
  • Examples: surface inspection, endless webbing inspection, texture analysis, scanning.

 

AO-OCT Comes into Focus

NISHANT MOHAN AND CICELY RATHMELL, WASATCH PHOTONICS

Adaptive optics (AO) technology is often used to correct for wavefront distortions imparted when light travels through complex optical systems, enhancing image resolution and facilitating diffraction-limited optics. It has played a particularly prominent role in ophthalmic imaging, where retinal tissue imaging is limited by inherent aberrations in the eye.

OCT
 

Given the widespread adoption of OCT in clinical diagnostics over the last 20 years, these two techniques should be natural partners. But because of technological limitations on both sides, practical applications of AO-OCT have been difficult to implement.

Improved imaging

AO refers to a family of techniques used for correcting distortions or aberrations in a light wave — aberrations that can occur whenever light passes through a translucent yet optically distorting medium such as the atmosphere or the human eye. Though originally developed to overcome the limitations of astronomical imaging through the earth’s atmosphere, AO has facilitated the resolution of many key retinal structures in the living eye since it was first used to observe cone photoreceptors more than 20 years ago1.

Most ophthalmic imaging techniques use the focusing power of the human eye itself to generate an image of the retina at the back of the eye, so their resolution is limited by diffraction because of the finite size of the eye’s pupil and ocular aberrations. AO mitigates this issue by compensating the initial wavefront for the aberrations experienced when working with a dilated pupil, which provides much better focusing and facilitates image resolution at the cellular level (Figure 1). The ability to visualize cells, organelles, and other microscopic structures, both in vivo and noninvasively, makes AO-based imaging invaluable for medical and scientific applications.

Figure 1. AO uses wavefront compensation to correct for naturally occurring aberrations in the eye, which improves the quality of focus for retinal imaging. Courtesy of Wasatch Photonics.

It has been successfully combined with several ophthalmic imaging techniques along with OCT, including fundus imaging and scanning laser ophthalmoscopy. Of these, OCT is the fastest-growing ophthalmic imaging technology, providing considerably more information about retinal layer structure. This technique has gained clinical importance because of its important role in managing critical retinal disorders such as age-related macular degeneration (AMD) and glaucoma.

While OCT can provide images at the tissue level in the axial dimension, its transverse resolution is limited by aberrations in the eye; therefore, it cannot be used for imaging at the cellular level without the aid of AO. Combining the two creates a unique and powerful tool capable of 3D cellular imaging, as shown in Figure 2. A wavefront sensor in the detection path is used to measure the wavefront aberration, and a wavefront compensator, such as a deformable mirror, then corrects the aberration in real time.

Figure 2. AO can be integrated into a typical ophthalmic OCT system via the addition of a deformable mirror for wavefront control and a wavefront sensor for active feedback, thus compensating for optical aberrations within the eye. Courtesy of Wasatch Photonics.

Early challenges

Early works in the field of AO-OCT combined adaptive optics with the time-domain variant of OCT. While good at a proof-of-concept level, the slow speed of time-domain OCT limited the application of AO to research use2,3. The development of Fourier domain OCT increased the speed of OCT imaging by orders of magnitude, enabling Zawadzki and colleagues in 20054 to show the combination of AO with Fourier domain OCT for 3D imaging. The technique clearly demonstrated increased sensitivity. However, the OCT acquisition rate was still not fast enough to overcome the motion artefacts that hamper in vivo volumetric cellular-level imaging.

It became clear that the success of AO-OCT in ophthalmology would require a delicate balancing act between all of the parameters of importance, including imaging speed, sensitivity, field of view, and cost. Visualization of microscopic structures within the retina (Figure 3) requires the acquisition of a 3D volume within a very short time frame. To obtain useful medical and biological information, the acquisition must also overcome the so-called keyhole problem, in which field of view limits the retinal patch sampled, providing too little information on global retinal disease to be useful.

Figure 3. Layers of the human retina, as defined by various functional cells. ILM: inner limiting membrane. NFL: nerve fiber layer; GCL: ganglion cell layer; IPL: inner plexiform layer; INL: inner nuclear layer; OPL: outer plexiform layer; ONL: outer nuclear layer; PL: photoreceptor layer; RPE: retinal pigment epithelium. Courtesy of Wasatch Photonics.

Herein lies the conundrum: Imaging at higher speeds results in fewer photons returned from the retina unless source power is increased proportionately. The delicate structures of the eye can only be exposed to a limited amount of optical power, however, and therefore higher speed has traditionally been achieved only at the expense of imaging sensitivity. The final challenge lies in the inherent expense of AO-based systems. Wavefront compensators, wavefront sensors, and high-speed OCT systems can be costly and complex components, impeding the commercialization of AO-OCT.

Increasing imaging speeds

Several attempts have been made to increase OCT imaging speeds for wide field, high-resolution imaging of the human retina. Kocaoglu and colleagues5 demonstrated 1-MHz spectral-domain OCT (SD-OCT) by multiplexing four OCT spectrometers to overcome the limited line rate supported at that time by OCT cameras. Swept-source OCT has also been explored as a natural choice for high-speed imaging solutions. Fourier domain mode-locked (FDML) lasers, a type of swept source, have achieved rates exceeding 1 MHz for retinal imaging.

The longer wavelength of 1050 nm used by swept-source OCT is considered ideal for deeper structures such as choroidal vessels and the optic nerve head region. However, these systems have both lower axial resolution and a larger diffraction-limited focus. In addition, high-speed, swept-source systems can be expensive. Given the already high cost of AO elements, any additional cost in OCT implementation is less than ideal for wide-scale use of AO-OCT.

Fortunately, advancements in SD-OCT technology look to spur AO-OCT toward wider acceptance. Recently introduced ultrahigh-speed commercial OCT spectrometers operating at 800-nm nominal wavelength have demonstrated the ability to provide rapid 3D tissue imaging while maintaining the superior resolution associated with shorter wavelengths using a single spectrometer system.

These benefits have been demonstrated in recent work by Zhuolin Liu and Daniel X. Hammer at the FDA, in collaboration with Johnny Tam at the National Eye Institute of the National Institutes of Health, and Dr. Osamah Saeedi, a clinical ophthalmologist at the University of Maryland6. Using a multimodal AO system that combines it with scanning laser ophthalmoscopy and ultrafast SD-OCT, they were able to perform cellular-level OCT imaging across the entire retinal depth at near-video scan rates. The AO-OCT transverse confocal image resolution of 1.8 µm and axial resolution of 3.7 µm proved sufficient to extract clear en face images showing microglia, nerve fiber bundles, retinal ganglion cells (RGC) and axons, capillaries in the inner retina and foveal cones, peripheral rods, and retinal pigment epithelial (RPE) cells in the outer retina (Figure 4).

Figure 4. Detailed 3D imaging of retinal cellular structures using a multimodal AO-OCT system utilizing a Wasatch Photonics Cobra-S 800-nm spectrometer. AO-OCT volume of the retina (a), a single AO-OCT B-scan (b), starlike microglial cells speckling the inner limiting membrane (c), nerve fiber layer showing nerve fiber bundles (d), ganglion cell layer showing a mosaic of somas (e), a composite image overlaying multiple colorized layer images (f), capillaries spanning the IPL-INL and INL-OPL boundaries (g, h), photoreceptor layer (i), retinal pigment epithelium (j). Courtesy of Zhuolin Liu and Daniel X. Hammer.

High-speed AO-OCT imaging proved particularly well suited to resolving more weakly scattering RGCs in the inner retina (retinal ganglion cells) and RPEs in the outer retina (the pigmented cell layer that nourishes retinal photoreceptor cells), even resolving the outer segment tip of the rod and the epithelium layers of the retinal pigment, which are often not separated in conventional OCT imaging. As a whole, this multimodal approach offers a unified system for the study of retinal structure and physiology that could aid in the development of new treatments for highly prevalent eye diseases such as glaucoma and AMD.

Next steps for development

The success of AO-OCT depends on more than just advancements in imaging speed. Precise wavefront control requires a deformable mirror, spatial light modulator, or MEMS-based device. The deformable mirrors that are popular in ophthalmic imaging act to control the incident wavefront by reshaping a reflecting membrane using a discrete set of magnetic actuators. Nanometer-level control and correction of higher-order aberrations requires many actuators, with stringent requirements on precision and stability.

As developments in deformable mirror technology promise to reduce the cost, size, and complexity of these devices, AO-OCT will improve imaging for a large portion of the clinical population and become more widely accepted. In fact, one applications-minded approach involves next-generation deformable mirrors that correct only critical lower-order aberrations instead of the much larger range of aberrations currently targeted. This has the potential to yield the same image quality as current AO-OCT technology at much lower cost and complexity, particularly when combined with high-speed SD-OCT technology.

Another development heralds sensorless AO, which forgoes the wavefront sensor in favor of utilizing image quality to adjust the deformable mirror. Removing the requirement for a wavefront sensor reduces both the size and the cost of the instrument, although the need for computationally complex algorithms can limit the imaging bandwidth.

Yet another interesting technique promising cellular-level resolution is computational AO-OCT, which uses the phase information carried by OCT data to correct for optical aberrations at different depths7. While their hardware is much simpler, computational techniques yield limited signal-to-noise ratio and require extremely fast imaging to avoid corruption of phase information by sample motion.

The future of AO-OCT

With its ability to visualize cellular structure in 3D at near-video rates, AO-OCT promises to be invaluable for many scientific, biological, and clinical applications. It is one of the very few techniques that allow us to visualize the cellular structure and the function of complex organs completely unperturbed, and in one of the clinically most relevant areas of the body. The increased resolution provided by AO-OCT has been invaluable in understanding the origins of layers seen close to the outer retina. It is shedding light on the progression of diseases such as geographic atrophy (GA) to suggest drug targets for as-yet untreatable conditions.

AO in combination with OCT angiography allows visualization and quantification of changes in microvascular structures that are critical to understanding diabetic retinopathy. AO-OCT has also shown early promise for better understanding and early diagnosis of glaucoma by imaging nerve fiber bundles in the retina and the lamina cribrosa in the optic nerve; the recent demonstration of AO-OCT to resolve the ganglion cell mosaic may soon change our understanding of glaucoma8.

But as promising as this technique has been in resolving retinal cells in vivo, the real value of AO-OCT can only be demonstrated through large-scale clinical studies specific to different disease domains via widespread adoption of AO-OCT instrumentation by the clinical community. Fortunately, the development of cost-effective commercial SD-OCT imaging products with high speed and sensitivity, bolstered by innovation in AO components and methods, are making this technique more accessible than ever.

These advancements — along with persistent efforts from vision scientists, ophthalmologists, and entrepreneurs — are bringing us closer to reaching a self-sustaining cycle of technological innovations and applications served by AO-OCT. If the eye is the window to the soul, then AO-OCT has the potential to throw open its sash.

Meet the authors

Nishant Mohan is vice president of the OCT division at Wasatch Photonics. He has actively participated in the strategy, marketing, research, and development of OCT for more than a decade, beginning at Bausch & Lomb Inc. in Rochester, N.Y., and as a research fellow at Harvard Medical School; email: nmohan@wasatchphotonics.com.

Cicely Rathmell is vice president of marketing at Wasatch Photonics. She has worked in the industry for 20 years, including in telecommunications, biotech, optical components, and spectroscopy. She holds an M.Sc. in physics from McMaster University; email: marketing@wasatchphotonics.com.

References

1. J. Liang et al. (1997). Supernormal vision and high-resolution retinal imaging through adaptive optics. J Opt Soc Am A, Vol. 14, Issue 11, pp. 2884-2892.

2. D.T. Miller et al. (2003). Coherence gating and AO in the eye. P Soc Photo-Opt Ins, Vol. 4956, https://doi.org/10.1117/12.477633.

3. B. Hermann et al. (2004). Adaptive optics ultrahigh-resolution optical coherence tomography. Opt Lett, Vol. 29, Issue 18, pp. 2142-2144.

4. R.J. Zawadzki et al. (2005). Adaptive-optics optical coherence tomography for high-resolution and high-speed 3D retinal in vivo imaging. Opt Express, Vol. 13, Issue 21, pp. 8532-8546.

5. O.P. Kocaoglu et al. (2014). AO optical coherence tomography at 1 MHz. Biomed Opt Express, Vol. 5, Issue 12, pp. 4186-4200.

6. Z. Liu et al. (2018). Trans-retinal cellular imaging with multimodal adaptive optics. Biomed Opt Express, Vol. 9, Issue 9, pp. 4246-4262.

7. N.D. Shemonski et al. (2015). Computational high-resolution optical imaging of the living human retina. Nat Photonics, Vol. 9, Issue 7, p. 440.

8. Z. Liu et al. (2017). Imaging and quantifying ganglion cells and other transparent neurons in the living human retina. Proc Natl Acad Sci, Vol. 114, Issue 48.

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CH7非线性晶体炉(OVEN for nonlinear crystals)
精密电阻加热器盒TC2和Co10系列烤炉(Precision Resistive Heater kit TC2 and CO10 series ovens)
Nd:YAG激光光学元器件                            Nd:YAG激光光学元器件包括反射镜,透镜套件,偏振光学件,激光和非线性晶体 Nd:YAG 激光反射镜(Nd:YAG LaserLine Mirrors) Nd:YAG激光分光镜                                                                                                    分光镜可将任意偏振态的激光光束平均分成互成90度的两束光。平均光强为:R=(Rs+Rp)/2 and T=(Ts+Tp)/2
Nd:YAG 激光分光镜包括:
– 材料BK7; 波长1064 nm, 尺寸ø12.7×3 mm or ø25.4×6 mm
– 材料 UVFS; 波长1064 nm, 尺寸ø12.7×3 mm or ø25.4×6 mm
– 材料BK7; 波长532 nm, 尺寸ø12.7×3 mm or ø25.4×6 mm
– 材料UVFS; 波长532 nm, 尺寸ø12.7×3 mm or ø25.4×6 mm
– 材料UVFS; 波长355 nm, 尺寸ø12.7×3 mm or ø25.4×6 mm
– 材料UVFS; 波长266 nm, 尺寸ø12.7×3 mm or ø25.4×6 mm
Nd:YAG激光后反射镜 激光后反射镜镀有介质膜,广泛用于脉冲或高功率连续Nd:YAG激光器基频应用中。
反射镜上的高反射率能达到R>99.8%,同时采用UVFS基片,典型尺寸为Ø 25.4x6mm
Nd:YAG激光输出耦合镜  激光输出耦合镜实际上是一个半(或部分)反射镜。一般来说,较低的透过率,损伤阈值也会较低,但较高的透过率,腔内效率也会较低。通常输出耦合镜的选择依然要以最大的输出功率为目标,即使有时会因为其他的设计原因,最后优化后的实际值可能更高些或更低些(如被动锁模激光器中需要考虑降低腔内密度,抑制调Q不稳定性的设计等)
Nd:YAG激光谐波分束器 期望振荡加强的波长反射率大于99.5%,而不需要的谐振波长透过率大于90%
0.5英寸或1英寸BK7或UVFS基底,表面面形优于λ/10;
后表面镀AR增透膜
Nd:YAG双波长激光反射线镜 双波长激光反射线镜有高质量的BK7或者熔融石英加工而成。反射镜的入射角度为45度,表面高度精抛,具有超低的散射及超高的损伤阈值,这种介质膜激光反射镜有效确保了Nd:YAG激光器输出近乎完美的光束质量
Nd:YAG激光线镜 当前我们有两种类型的基底材料供选择。所有的激光反射镜设计的入射角均为45度,表面高度精抛,具有超低的散射与超高的抗损伤阈值,这种介质膜激光反射镜有效确保了Nd:YAG激光器输出近乎完美的光束质量
Nd:YAG激光透镜套件 透镜套件包含4种基本的透镜类型。所有的透镜针对Nd:YAG激光基频和各级次谐波波长均镀有抗反射AR膜
NdYAG激光窗口片 窗口片针对Nd:YAG激光器基频和各级次倍频谐波波长镀有AR增透膜:1064nm,532nm,355nm,266nm
NdYAG激光晶体(Nd:YAG Laser Crystals)  Nd:YAG激光棒和各种倍频非线性晶体 倍频晶体 LBO晶体具有高损伤阈值,低光束偏移和优异的倍频效率。是高功率高重复频率Q-Switch和锁模激光器倍频的最佳选择
KTP晶体具有超高效率特别适合地平均功率和连续激光应用。该晶体对温度变化不敏感并能工作在极其锋利聚焦或高发散角激光光束环境
大孔径的DKDP晶体在高能量Q-Switch激光器中有广泛应用
普克尔斯盒 Nd:YAG激光晶体(标准激光棒) 提供各种标准尺寸的Nd:YAG激光棒,包括AR增透膜,适合高能量高功率的脉冲激光应用
KTP普克尔斯盒
BBO普克尔斯盒
KDP普克尔斯盒

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